Search
Search
SURFACE AUMENTATION SOLUTION
Product Portfolio Includes:
BENEFIT 01
Longer Yield can be Minimized
Lookout flogging bilge rat main shet bilge water nipper fluke to go on account heave down clap of thunder else endures pains to avoid worse pains.
Eunoia provides high-quality, tight toleranced components machined from bar stock.
Submit the relevant part drawings, 3D files, and other information by clicking on the button below.
Submit the relevant part drawings, 3D files, and other information by clicking on the button below.
START MANUFACTURING YOUR PRECISION MACHINED COMPONENTS
Thin, flexible, light weight sensing and illumination solutions for a wide range of industries i.e. Automotive, Consumer Electronics/Durables, Advertising, Medical devices/equipment, etc. Our solutions include
1. Flexible Piezoresistive sensing solutions for a variety of applications which include
- Standard Force/pressure Sensitive Resistors (FSR)
- Large & small format force/pressure sensors
- Integrated Position & resistive touch sensing (On-off switches, Linear and circular scrollers) – Suitable for touch interfaces requiring gloves, etc.
- Touch sensing wall switches
- Seat Occupancy detection sensors
- Temperature detection sensors (PTC)
2. Ultra-thin & Flexible Electroluminescent (EL) solutions which include
- Illuminated Decals (Automotive)
- Illuminated 3D badging(Automotive)
- Illuminated backlight cluster dial (Automotive)
- Illuminated seat logos, sill plates (Automotive)
- Multi-channel programmable Signage
3. Capacitive sensing solutions for a variety of applications which include
- Instrument/Device Touch Panels
- Flexible 3D Badging
- Dials & Fascias
Technologies Involved
I. SCREEN / DIGITAL PRINTING
• Automated high speed cylinder printing machines coupled with wicket dryers
• High precision flat bed machines for large format printing (12 feet x 8 feet)
• Printing on different substrates such as self-adhesive Transparent vinyl, Opaque vinyl, Chrome PVC, Chrome PET, Brush Chrome Polyester, PMMA, Polycarbonate, Acrylic, Foam Board, Polyester, front lit and sub-surface printing for backlit applications
• High end latex digital printing machines which can print variety of materials used for indoor and outdoor branding, vehicle wraps etc
II. FLEXIBLE 3D BADGING
• High precision vacuum forming machine produces flexible 3D badging
• The entire process and the product is environment friendly as it does not use hazardous substance at any stage
III. PRINTED ELECTRONICS
• Dedicated hybrid printed electronics facility with a class 10,000 cleanroom Approx. 2,000 sq. (20,000 sq.ft.) size
• State of the art screen printing & curing setup with in-house functional ink manufacturing capabilities
• Automated SMT assembly & production line
• Manual SMT R&D Mounter for specialised applications
• High pressure forming machine
IV. DOMING
• Conveyorized and automated doming setup 2 doming machines with robotic arms and multiple nozzle dispensing system
• Domed badges are highly flexible and 100% transparent in comparison to epoxy resin domed badges
OUR ADVANCED QC LAB CONDUCTS THE FOLLOWING TESTS:
• Peel Strength
• Tensile Strength
• Elongation
• Gloss test
• Cross-hatch adhesion test
• Spectrophotometer test (colour measurement)
• Abrasion resistance
• Impact resistance at Normal temperature and -15°C
• Thermal cycle resistance
• Humidity resistance
• Salt spray resistance
• Weathering resistance as per SAE J1960 / SAE 2527
• Boiling water immersion
• Heat resistance & Shrinkage
• Gasoline/ fuel oil resistance
• Petrol resistance
• Fuel C Resistance
• Gasohol resistance
• Water Resistance
• Acid resistance
• Alkali resistance
• Brake fluid resistance
• Engine oil resistance
• Detergent resistance
THE EUNOIA MANUFACTURING DIFFERENCE
Eunoia provides a full suite of manufacturing services focused on reducing turnaround time and improving efficiency and value. Zetwerk delivers projects that are more cost effective and are brought to market sooner.
PROJECT MANAGEMENT
Eunoia offers project management throughout the manufacturing extrusion process. After you create a PO, our team will guide you through each step. They will keep you up-to-date with the information you need to monitor production and share project information with internal stakeholders.
DIE CASTING TOOLING DESIGN
Tooling design is an optimization step that can improve speed when manufacturing aluminum extrusions. The tooling’s design considers manufacturing tolerances and typical wear from usage.
Optimizing tooling is an often overlooked step when processing extrusions. Adding this step into the manufacturing process saves critical time during process development and ensures the tooling will meet your project’s needs.
FAIR APPROVAL
A first-article inspection report (FAIR) is a part of any robust product development program. It is also critical to conduct detailed inspections to avoid out-of-tolerance components and rework for extruded parts. Zetwerk’s process incorporates this essential step, giving you complete confidence in the parts you receive.
MANAGED INVENTORY FOR JIT
Global events of the early 2020s have demonstrated the importance of inventory management and supply chain resiliency. The traditional approach to JIT strains your ability to react to market or order fluctuations. Having a globally connected supply partner is an effective way to build resiliency and multi-source supply.
GET AN SURFACE AUMENTATION SOLUTION QUOTE
Eunoia is your one-stop solution for complete end-to-end contract manufacturing and distribution. We provide:
- Unlimited manufacturing capacity, which decreases risk and improves your ability to respond to demand fluctuations
- Global raw material sourcing to protect cost and supplier resiliency
- Secondary processing, including anodizing, powder coating, and CNC machining
- Assembly, packaging, and distribution
- Quality control – AS 9100D & ISO 9001:2015 certified
- Vendor managed inventory to optimize material availability
- Supply chain management for efficient raw material conversion
- Project management for a hands-free experience, with weekly updates for project and timing accountability
Experience the difference Eunoia makes in your manufacturing process. Request a quote today for aluminum extrusions or any other manufactured component.
