Die casting is a metal-forming process. Molten metal is poured into a mold to create components with high precision, intricate detail, and fits that are perfect for functional use. Die-cast parts are popular in automotive, aerospace components, power equipment, lighting, firearms, and multiple other industries.
Die-cast components are mass-produced in various metal alloys, including aluminum, zinc, copper, brass, and bronze alloys.
Once a component has been die-cast, it can be further refined with CNC machining. Surface finishes are commonly applied through processes like shot-blasting, texturing, plating, and painting.
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DIE CASTING
WHAT IS DIE CASTING?
Services We Offer
Benefits of Service
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Our team’s tool design experience and use of industry-leading software and mold flow analysis tools ensure the production of high-quality die-cast parts. We support both high-volume production and short-run batch production (soft-tooling).
Submit the relevant part drawings, 3D files, and other information by clicking on the button below. We’ll make sure that it gets processed promptly, and that you receive a quote ASAP.
Submit the relevant part drawings, 3D files, and other information by clicking on the button below. We’ll make sure that it gets processed promptly, and that you receive a quote ASAP.
GET YOUR CUSTOM DIE CAST COMPONENTS
DIE CASTING PROCESSES AND MACHINES
All of the casting processes offer varied advantages. We help our customers select the right process based on a variety of factors. Examples are annual volume, part size, weight, geometry, and surface finish requirements.
Eunoia employs several of the most common die casting processes including High Pressure Die Casting (HPDC), Low-Pressure Die Casting (LPDC) and Gravity Die Casting (GDC). Each of these processes can also support the semi-permanent casting process. This casting process uses one or more sand cores to form internal passages within the production die-cast component.
Eunoia can provide die-cast components using hot chamber and cold chamber production die-casting machines. Machine tonnage is selected based on factors such as part size and cavitation. Eunoia offers a wide range of material selections, including aluminum alloys, zinc alloys, brass, copper, and magnesium.
DIE CASTING MATERIALS
ALUMINUM CASTINGS
- Safety-critical castings for platforms used in aerial construction equipment
- Precision multi-axis gearbox housings (0.002″ TP of multiple bores)
- High-pressure die-cast hubs built to withstand extreme fatigue
COPPER ALLOY CASTINGS
- Casting solutions for water, wind and power transmission industries
- Wide variety of available alloys, including no-lead bronze (e.g. C89520), phosphor bronze, and more
GRAY IRON CASTINGS
- More than a million MT of gray iron castings produced
- Components ranging from 5kg precision gearbox housings to machined 14MT counterweights
DUCTILE IRON CASTINGS
- Basic 5kg to 20kg machined housings
- 200kg rail gearbox housings with Grade 1 x-ray soundness requirements
- Multiple -40C Charpy ductile castings for wind-power applications
LOW-ALLOY STEEL CASTINGS
- New alloy and investment casting process for a thin-walled, x-ray quality, structural casting for a luxury auto brand
- Heavy-duty steel castings for frames and yokes with x-ray quality zones for rail and construction customers
VARIOUS ALLOY CASTINGS
- New applications in 304 and 316 stainless
- Complex high nickel alloys for power generation castings
- Corrosion-resistant castings
EUNOIA DIE CASTING SERVICE
Eunoiamanufactures custom die casting parts using a range of materials including aluminum, zinc, copper, brass, and bronze. We also perform secondary operations on the die-cast parts such as finish machining and surface treatment.
SECONDARY OPERATIONS AND SURFACE FINISHES FOR DIE-CAST COMPONENTS
ALUMINUM CASTINGS
- Safety-critical castings for platforms used in aerial construction equipment
- Precision multi-axis gearbox housings (0.002″ TP of multiple bores)
- High-pressure die-cast hubs built to withstand extreme fatigue
COPPER ALLOY CASTINGS
- Casting solutions for water, wind and power transmission industries
- Wide variety of available alloys, including no-lead bronze (e.g. C89520), phosphor bronze, and more
GRAY IRON CASTINGS
- More than a million MT of gray iron castings produced
- Components ranging from 5kg precision gearbox housings to machined 14MT counterweights
DUCTILE IRON CASTINGS
- Basic 5kg to 20kg machined housings
- 200kg rail gearbox housings with Grade 1 x-ray soundness requirements
- Multiple -40C Charpy ductile castings for wind-power applications
THE EUNOIA MANUFACTURING DIFFERENCE
Eunoia provides a full suite of manufacturing services focused on reducing turnaround time and improving efficiency and value. Zetwerk delivers projects that are more cost effective and are brought to market sooner.
PROJECT MANAGEMENT
Eunoia offers project management throughout the manufacturing extrusion process. After you create a PO, our team will guide you through each step. They will keep you up-to-date with the information you need to monitor production and share project information with internal stakeholders.
DIE CASTING TOOLING DESIGN
Tooling design is an optimization step that can improve speed when manufacturing aluminum extrusions. The tooling’s design considers manufacturing tolerances and typical wear from usage.
Optimizing tooling is an often overlooked step when processing extrusions. Adding this step into the manufacturing process saves critical time during process development and ensures the tooling will meet your project’s needs.
FAIR APPROVAL
A first-article inspection report (FAIR) is a part of any robust product development program. It is also critical to conduct detailed inspections to avoid out-of-tolerance components and rework for extruded parts. Zetwerk’s process incorporates this essential step, giving you complete confidence in the parts you receive.
MANAGED INVENTORY FOR JIT
Global events of the early 2020s have demonstrated the importance of inventory management and supply chain resiliency. The traditional approach to JIT strains your ability to react to market or order fluctuations. Having a globally connected supply partner is an effective way to build resiliency and multi-source supply.
GET AN ALUMINUM EXTRUSION QUOTE
Eunoia is your one-stop solution for complete end-to-end contract manufacturing and distribution. We provide:
- Unlimited manufacturing capacity, which decreases risk and improves your ability to respond to demand fluctuations
- Global raw material sourcing to protect cost and supplier resiliency
- Secondary processing, including anodizing, powder coating, and CNC machining
- Assembly, packaging, and distribution
- Quality control – AS 9100D & ISO 9001:2015 certified
- Vendor managed inventory to optimize material availability
- Supply chain management for efficient raw material conversion
- Project management for a hands-free experience, with weekly updates for project and timing accountability
Experience the difference Eunoia makes in your manufacturing process. Request a quote today for aluminum extrusions or any other manufactured component.
